Today, Ulsan is a behemoth, and on entering the site its size is immediately obvious. Factory after factory rolls past our window, as well as a lot of trees (around 600,000 of them), until we pull up at Plant 5. Built in 1979, the facility originally produced golf carts – by hand.
Today, the Genesis G70, G80 and G90 saloons are made alongside the Hyundai Palisade and hydrogen-fuelled Nexo. Electric batteries for the G80 are also made here.
After they roll off the production line, and following a quality control check, finished cars are darted away to a huge car park at the dockside. We follow their very short route and pull up alongside the huge Eukor roll-on/roll-off transport vessel. Such is the size of the ship that a Suzuki Carry is used for transport inside.
Cars are being loaded onto the ship via a steep ramp at the rear. Just minutes after a number of Elantras have blasted up it, the drivers – now on foot – race back down the ramp and jump into a Hyundai Staria to be driven to their next machines.
It’s a daily process, with one ship leaving the port every 24 hours. This unique way of producing and exporting cars saves both money and time, a factory manager tells us, and is a key reason why Hyundai can make so many vehicles each year.
